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Furred Ceiling Studs Light Steel Keel Roll Forming Machine

Jiangsu Co-effort Mechanical&Electrical Technology Co., Ltd

Furred Ceiling Studs Light Steel Keel Roll Forming Machine

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Brand Name : Co-effort

Model Number : GD160

Certification : CO,CE,FORM A, FORM E

Place of Origin : China

MOQ : 1 set

Price : USD 30000/set

Payment Terms : T/T

Supply Ability : 10 sets for 75 working days

Delivery Time : 75 working days

Packaging Details : Plastic Film and Wooden Case

Machine Name : Roll Forming Machine

Usage : Light Steel Keel

Width of Coil : 100~450mm

Thickness of Coil : 0.75~1.2mm

Coil diameter : φ430~590mm

Forming Speed : 33m/min

Main Motor Power : 5.5KW

Hydraulic Motor Power : 7KW

Machine Color : As your requirement

Roller Material : Cr12 or Gr15

Shaft Material : 40Cr

Length tolerance : ±1mm

Shape tolerance : ±1mm

Roller Stations : 14 Passes

Outer Diameter : 1300mm

Machine Weight : 3Tons

Cutting Blade Material : Cr12Mov

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Furred Ceiling Studs Light Steel Keel Roll Forming Machine

Introduction of Light Steel Keel Roll Forming Machine

The roll forming machine is single chain multi drive or multi gear drive. In the production process, chain interference and gear interference will occur when the machine is shut down. It is unable to achieve the position accuracy and dimensional accuracy of hole positions such as forming accuracy, punching, shearing, closing, fillet, nail hole, etc. As a result, the hole position is not flushed when assembling the keel, and the installation is difficult.

The whole machine is installed with up to three encoders, which respectively control the host, inkjet printer 1 and inkjet printer 2. During the production process, the computer host will receive three position signals, which is very easy to cause interference, resulting in inaccurate hole position accuracy and keel dimension accuracy.

Transmission and hydraulic system

Main function: molding power using servo drive, because the parking distance is short, the length of the advantages of high control precision

So the length of the board control precision

1. Servo power: Beijing super synchronous servo motor (5.5KW) + Japan new treasure precision planetary gear reducer

2. Hydraulic station: hydraulic power 7.5KW

Tank capacity 200 liters

3. Main parts: Germany Rexroth

The supporting frame (when online production, you can put the finished product)

1. Support length 4 m

2. The material support mode of sideslip with gas, one end of a support material storage station

Accessories and spare parts

Spare parts gifts: a set of easy punching die, a set of tools

Instruction book

Acceptance criteria

Straightness

Shape tolerances:±1mm

Length tolerance:±1mm

Control System

Function: through the USB interface or network design parameters directly to the control computer, installed by the computer NC control software to import and automatically read BOM documents, after the introduction of the production batch can be selected

Voltage: 220V, 50Hz

Control mode: PC operation Win8 operating system, built-in control software

PLC manufacturer: Panasonic Japan

Relay: Schneider

Button: Schneider

Hydraulic valve: Rexroth

Light Steel Villa Roll Forming Machine Detailed Parameters

Strip technical parameters

1. Strip width:100~450mm

2. Strip thickness:0.75~1.2mm

3. Coil diameter:φ430~590mm

4. Maximum diameter of coil:φ1300mm

5. Coil weight:3 T

6. Coil material:G550

7. Crescent steel coil≤5mm/10m

8. The amount of unilateral coil tower≤50mm

Drive mode: electric drive

Loading weight: 3.0T

Inside diameter:430-590mm

Outside diameter: 1300mm

The formation of the host (forming, punching groove cutting, inkjet printing)

The sheet roll forming part for the strip with a certain order, gradually roll bending forming.

Structure: steel plate structure on both sides

Total machine weight: 3.5T.

The total length of the machine: (L) 5.4m x (wide) 1.1m x (high) 1.6m.

Roller pass: 14

Main drive: servo motor (5.5KW) + precision planetary gear reducer

Production speed: high speed 33 m / min (according to the number of punch and shear length)

Equipment: the main color blue, gray and black frame

Light Steel Keel Roll Forming Machine Composition and Detailed Description

No Device name Quantity Remark
1 Decoiler 1 3Tons
2 Forming machine (forming, punching groove cutting, ink-jet printing) 1
3 Control system 1
4 Transmission and hydraulic system 1
5 Supporting frame 1 6m
6 Accessories and spare parts
No Device name Parameter Remarks
1 Forming machine frame

Rectangular

steel welding

Flatness + 0.2mm
2

Roller

Material: GCr15 Processing technology: CNC processing heat treatment to HRC55-58, and then fine grinding
3 Axis Material: 40Cr Processing technology: NC processing after quenching and tempering HRC28-32, and then grinding tolerance -0.02mm -0.05mm
4 Side Aluminum alloy anode treatment
5 Feeding way Guide plate + guide wheel group
6 Guiding Five roller (Up two down three) plus guiding
7 Alignment assembly On the two axes.
8 Forming punch Before forming punching (four slots), double punching four groups (pass custom)
9

Shear mode

Three knife cut after molding

Blade material: Cr12MoV

Furred Ceiling Studs Light Steel Keel Roll Forming Machine

Printing Part

1

Marking system

(Equipped with double nozzles, identifiable

Positive side)

Furred Ceiling Studs Light Steel Keel Roll Forming Machine Furred Ceiling Studs Light Steel Keel Roll Forming Machine
Matthews printer controller Nozzle

Villa Light Steel Keel Specifications

Specification 70mm 89mm 140mm 70mm/89mm 89mm/140mm 89mm-300mm
Function Single specification Single specification Single specification Double specification Double specification Standard polar transformation
Printer Both hole printer Both hole printer Both hole printer Both hole printer Both hole printer Both hole printer
Profile C C C C C C
Coil Thickness 0.75-1.2mm 0.75-1.3mm 0.75-1.4mm 0.75-1.5mm 0.75-1.6mm 0.75-1.7mm
Operation system HG-R1 HG-R1 HG-R1 HG-R3 HG-R3 HG-R5
Forming speed 30m/min high speed without punching&cutting 31m/min high speed without punching&cutting 32m/min high speed without punching&cutting 33m/min high speed without punching&cutting 34m/min high speed without punching&cutting 35m/min high speed without punching&cutting
Motor power 5.5KW 5.5KW 5.5KW 7.5KW 11KW 22KW
Hydraulic motor power 7.5KW 7.5KW 7.5KW 7.5KW 7.5KW 11KW
Hydraulic cooling Air conditioning cooling Air conditioning cooling Air conditioning cooling Air conditioning cooling Air conditioning cooling Air conditioning cooling
Hydraulic cooling cooling system cooling system cooling system cooling system cooling system cooling system
Hydraulic accumulator
Shearing Post cutte Post cutte Post cutte Post cutte Post cutte Stepless post cutte
Triple hole
Service hole
Dimple
Web swage
Lip cut
Truss notch
Wed notch
Electrical conditions 380V/50HZ 380V/50HZ 380V/50HZ 380V/50HZ 380V/50HZ 380V/50HZ
Hydraulic station 230L 230L 230L 230L 230L 230L
Dimensions 5.25m*1.1m*1.6m 5.25m*1.1m*1.6m 5.25m*1.1m*1.6m 5.25m*1.6m*1.6m 5.25m*1.6m*1.6m 9.8m*2.0m*1.8m
Weight 3.5T 3.5T 3.5T 4.5T 4.5T 8.5T
Uncoiler 3T 3T 3T 3T 3T 3T
Materiel platform 3M 3M 3M 3M 3M 3M


Product Tags:

light gauge steel framing machines

      

stud and track roll forming machine

      
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