Full Automatic Cylinder Type Band Clamp Ring Roll Forming Machine
Automatic Cylinder Type Function For Band Clamp Forming Machine
This cylinder type function is a new device developed by our company, which is used for band clamp forming machine. The advantages are: fast speed, clear steel seal, low cost.
Our Clamping Rings Roll Forming Machine Advantages
1. High Speed, High Capacity and Stable Performance
2. Just need one time to formed instead of use punching machines, shear machines and other machines
3. Save time, save cost
4. Improve production efficiency and clamping rings quality
5. The pass stations are easy to disassemble, install and maintain
6. The lubrication system for segment forming will be self-contained within the machine. The excess lubrication from the forming process will be re-circulated, filtered and re-used.
Product Application
This kind of roll forming machine uses stainless steel as raw material, through decoiler, straightening, roll forming and cutter processes, it can produce all kinds of clamping rings.
Frequency converter controls motor speed, PLC system automatically controls length and quantity, realizes continuous automatic production, and is an ideal equipment in cold roll forming industry.
Main Devices of Roll Forming Machines
| No | Items | Model | Qty | Remark |
| 1 | De-coiler and Straightening Combine Device | LS-300F | 1 set | |
| 2 | Roll Forming Device | | 1 set | |
| 3 | Guarding Cover | | 1 set | |
| 4 | Control System | | 1 set | |
Electric Elements Brand
| No | Items | Brand | Remark |
| 1 | PLC | OMRON | |
| 2 | HMI | WEINVIEW | |
| 3 | Electric Elements | Schneider | |
| 4 | Bearing | NSK | |
| 5 | Main Motor | YASKAWA Servo Motor | |
| 6 | Digital Position Display | SIKO | |
Technical Configuration
| No | Items | Technical Parameters |
| 1 | De-coiler and Straightening Combine Device | Width of Strip | 30-100mm； |
| Thickness of Strip | ≤3.5mm； |
| Inner Diameter of Coil | ф480-520 mm(according to customer’s requirements)； |
| Outer Diameter of Coil | φ1300mm；Loading Weight:≤2T |
| Expand Way | Manual |
| Power | De-coiler no power |
| Width of Strip | 30-100mm； |
| Thickness of Strip | ≤2mm； |
| Motor Power | 3 KW (straightening power) |
| Speed | Max16m/min |
| Roller Arrangement | 7 rollers |
| Arrange mode | 4-Point Independent |
| 2 | Roll Forming and Cutting Device | Forming Stations | 8 Stations |
| Type of Driven | Gear |
| Forming Rack: | High strength guide pillar gantry horizontal frame. The slider rollers are adjusted by digital display. |
| Station Pitch | 250mm |
| Max. Feeding Width of Coil | 100mm |
| Max. Thickness of Material | 3.5mm |
| Diameter of Shafts | Φ60mm ,42CrMo (quenching and tempering) |
| Material of Roller | Cr12,Hardness: HRC58-60° |
| Main Driven Motor | 37KW (Servo Motor) |
| Bending and Cutting Devices | 1 set |
Clamping Rings Roll Forming Machine Working Process
Decoiler ------ Leveling (Straightening) ----- Roll Forming and Cutting
Guide Roller Device
Accurate introduction of the first forming wheel, with digital display, detection of head and tail of coils.
Rolling Bend Head Device
Special Gear Boxes Device
We optimized it and added a gearbox. The gears are in the gearbox to ensure sufficient lubrication, higher transmission accuracy and lower noise. The length accuracy we can achieve now can be guaranteed within 0.5mm.
Our Clamping Ring Roll Forming Machine Can Produce Below Products
FAQ for Band Clamps Roll Forming Machine
1. Q: What's the min. diameter of band clamps the machine can do?
A: Around 55mm. The specific situation needs to be determined according to the product shape and material thickness.
2. Q: How many segments can one machine produce in a minute?
A: According to diameter, for example, diameter 78mm can do 45 segments for one minute.
Product Tags:
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Full Automatic Cylinder Type Band Clamp Ring Roll Forming Machine Images
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